Skip to main content

Concerning Parts

Classic Volvo Restoration


With the new rear panel in place, my amazon is beginning to look a bit like a car again (well, from the back anyway). In a possibly over enthusiastic moment I offered up the rear reflectors and mounts. I also tried a rear light cluster.


Amazon Rear light


As it has been such a long time since I began stripping the car, these parts took me a little while to unearth they were in need of a clean up. I have concluded that I need to get organised and a parts audit is in order . I have spent a day cataloging. 

Over the years I have acquired quite a few Volvo spares, both new and used, which I have stashed away in the loft and other places, along with those parts that have been removed from my amazon. Some areas are remarkably well stocked, others are less so. I am also concerned about the condition of certain parts and whether they are serviceable. With this in mind I have created a spreadsheet to help me keep track and work out what I might be looking for.

Most of the parts I have so far removed have not been properly cleaned and so I have also decided that I need routinely and systematically clean, assess and refurbish as I remove. I have also begun to do this with  the parts in storage, beginning with the light clusters and the reflector mounts.

Volvo Amazon rear reflectors


I found these to be in pretty good condition and after a clean up with wire brushes and the now obligatory Fertan treatment, I have given them a coat of etch primer. I have also sprayed the rear of the reflectors with a top coat of Toyota silver (it's what I had to hand).

These are the kinds of tasks I can do when I don't have enough time to tackle the bigger jobs (like the bodywork) and so I am planning to keep a rolling program on the go. I have so far cleaned and polished the rear lights, throttle linkage, inlet manifold and heat shield, wiper arms, coil, washer bottle, expansion bottle.... Of course I realise that none of these tasks are urgent, but it all needs to be done before I can make it to the start line.


< previous post               next post >


Comments

Popular posts from this blog

Boot (Trunk) Excavation

As I suspect you are aware, issues with rot in the boot (trunk) of the Volvo 120 series are common and my Amazon is no exception. Over the years it has been 'repaired' a number of times and not always sympathetically. I have made a start removing the filler and the patchwork of metal plates that make up the n/s and the floor next to the spare wheel well.  I've ground off some of the welds, chiselled and bent back the non-original metal.  As I have already reported the lower rear quarter replacement panels are definitely not correctly positioned but I have successfully managed to uncover the original boot floor which although is in a very poor condition, does give me some points of reference for the rebuild. Incidentally, a word of warning. I had to remove a lot of seam sealer and I really should have been wearing gloves. A slip with the scraper brought the session to a rapid conclusion. I was lucky not to end up in A&E. Now that I have investigated more tho...

Tooling Up: DIY Sheet Metal Brake

My new 1mm sheet steel has arrived, along with some additional angle and flat bar... but more of that in a moment. Using the refined ply forms , I have now made the boot floor rear edge piece again and I am much happier with it.  Going for the extra gauge steel was definitely the right decision and this new panel feels much more substantial. I have had a full test fitting with all panels, which is looking pretty good. The next issue concerns the rear inner arch to which spare wheel well side and floor is to be attached. There is some rust here and so this will need to be repaired before the really serious welding/reconstruction of the boot floor can begin. Although only a relatively small area, complex curves and profiles need to be created. I realised then that I had need of more fabrication tools. Here then is a description of how I fashioned a DIY sheet metal brake; a means by which I can easily and precisely create folds in sheet metal of up to around 90˚or so. This constructio...

Volvo Amazon Chassis Repairs

As suggested in my recent post, the job I originally planned at this point was to repair the battery tray which is in a bit of a state. However, even after an extensive staring, prodding and rumination, I still haven't come up with a strategy. The curves and swaging in this pressing are really quite complex, I am simply not ready to tackle this.  "Does it really matter what it looks like?" I hear you cry, "Won't it be hidden?" Well, actually I think it does, not least of all as I am planning to relocate the battery to the boot (trunk) and utilise the tray in some other way (the current thinking is to locate an oil catcher here, which is required for competition). If so, the repairs will indeed be visible. I've decided to ignore it for the time being and come back to it later. Instead I have turned my attention to the rear arches, starting with the offside. I knew that there are some repairs required to the chassis and the area above the spring locator. I...